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济南到越南物流:物流输送滑槽的变革,如何解决传统碳钢

发布者:利贞物流 发布日期:2018-08-27
物流输送滑槽的变革,如何解决传统碳钢滑槽老大难问题
How to solve the problem of traditional carbon steel chute in the transformation of logistics chute?

物流设备是组织物流活动的物质技术基础,一定程度上体现了组织物流能力的大小。随着物流业的繁荣兴盛,物流设备的品类和应用范围不断扩大,物流企业对新设备、新技术越来越重视,产品更新迭代加快。然而,作为物流分拣输送系统中非常重要的配套设施,输送滑槽的更新升级却很缓慢,还在沿用传统碳钢滑槽。

Logistics equipment is the material and technological basis for organizing logistics activities, to a certain extent, reflects the size of organizational logistics capacity. With the prosperity of logistics industry, the category and application scope of logistics equipment are expanding. Logistics enterprises pay more and more attention to new equipment and new technology, and the iteration of product renewal is speeding up. However, as a very important supporting facility in the logistics sorting and conveying system, the upgrading of conveying chute is very slow, and the traditional carbon steel chute is still used.
 
碳钢滑槽在分拣线中的应用
Application of carbon steel chute in sorting line
 
碳钢滑槽,采用钢板分块设计,最后通过螺丝和焊接组成完整滑槽,主要用于分拣线末端连接输送设备或分拣隔口。碳钢滑槽因其使用寿命长、强度高的优势,迅速应用到物流分拣输送行业,大大提高了分拣作业效率。随着碳钢滑槽大范围、长时间的使用,很多弊端和问题也逐渐凸显出来。
Carbon steel chute, using steel plate design, and finally through the screw and welding to form a complete chute, mainly used for the end of the sorting line to connect conveying equipment or sorting separator. Because of its long service life and high strength, carbon steel chute is rapidly applied to the logistics sorting and transportation industry, greatly improving the sorting efficiency. With the wide range and long time use of carbon steel chutes, many malpractices and problems are gradually emerging.
 
1.质量重,安装维护成本高
1. quality is heavy, installation and maintenance cost is high.
 
碳钢质量重,需要分段生产钢板,如果是旋转角度大的滑槽,制作难度很大。一组完整的碳钢滑槽,需要很多块钢板,通过大量螺丝和焊接拼装,需要大量人力投入。安装固定后,碳钢滑槽的拆卸及运输很不方便且易变形,无法二次利用。
Carbon steel is of heavy quality and needs to be produced by stages. If the angle of rotation is large, the manufacture is very difficult. A complete set of carbon steel chutes requires a lot of steel plates, through a large number of screws and welding assembly, requires a lot of manpower input. After installation and installation, the disassembly and transportation of the carbon steel chute are very inconvenient and easy to deform, and can not be used for the two time.
 
碳钢滑槽焊接固定后,无法二次利用
Carbon steel chute can not be used for two times after welding and fixing.
 
2.表面粗糙,易卡货
2. rough surface, easy card goods
 
碳钢滑槽表面粗糙,摩擦系数大,货物在下滑过程中不顺畅,特别是重量轻的轻薄件、小件,容易卡货造成货物堆积。由于碳钢的耐腐蚀性差,表面电镀材料磨损后,容易生锈,给货物下滑增大了阻力之外,还会磨损货物包装。
Carbon steel sliding groove surface rough, friction coefficient is large, goods in the process of sliding smoothly, especially the light weight of light and thin pieces, small pieces, easy to jam cargo caused by the accumulation of goods. Due to the poor corrosion resistance of carbon steel, surface electroplating materials after wear, easy to rust, to increase the resistance of goods sliding, but also wear goods packaging.

碳钢滑槽与玻璃纤维滑槽对比
Comparison between carbon steel chute and glass fiber chute
 
3.货物破损率高
3. breakage rate of goods is high.
 
分段焊接,手工作业较多,精度不好把握,曲面误差大;钢板之间衔接缝隙大,曲面不平整,货物下滑易出现翻滚,因撞击和跳动使货物破损。对于纸箱大件、易碎品这类物品,破损率一直高居不下。
Segmental welding, manual operation more, accuracy is not easy to grasp, surface error; plate joints between large gap, surface irregularity, cargo sliding prone to roll, because of impact and jump cargo damage. For articles of large carton and fragile goods, the breakage rate has always been high.
 
新型玻璃纤维滑槽,让货物输送更安全顺畅
New glass fiber chute makes cargo transportation safer and smoother.
 
随着物流行业作业标准的提高,特别是新兴电商企业,对碳钢滑槽生锈,卡货堆积、货物翻滚、货损严重等老大难问题,更是无法容忍。现在,市场上出现了一款新材料输送设备——新型玻璃纤维滑槽,与传统碳钢滑槽相比,其具有“质轻、顺畅、耐腐蚀”的显著优势,在下滑顺畅度、货物破损率、防冲撞等方面完胜传统滑槽。
With the improvement of operational standards in the logistics industry, especially in the emerging e-commerce enterprises, it is even more intolerable to rust carbon steel chutes, cargo accumulation, cargo rollover, cargo damage and other problems. Nowadays, a new kind of new material conveying equipment, glass fiber sliding groove, has been developed on the market. Compared with the traditional carbon steel sliding groove, it has the remarkable advantages of light weight, smoothness and corrosion resistance. It is superior to the traditional sliding groove in the aspects of smoothness of sliding, damage rate of goods and collision prevention.
 
玻璃纤维滑槽-自动分拣滑槽
Glass fiber chute automatic sorting chute
 
如路辉的新型输送滑槽以玻璃纤维为原材料加工而成,是一种新型复合材料,强度相当于钢材但具有玻璃般的色泽与质感,具有质轻、防腐、绝缘、性能稳定、机械强度高等诸多优点。
Luhui's new conveying chute is made of glass fiber. It is a new type of composite material. Its strength is equal to steel but it has a glass-like color and texture. It has many advantages such as light weight, anti-corrosion, insulation, stable performance and high mechanical strength.
 
1.光滑、耐磨、货损率低
1. smooth, wear resistant, low damage rate.

 
玻璃纤维滑槽表面光洁,摩擦系数小,粗糙度小于Ra2.5,无论大小件货物都能顺畅通过;滑槽底部平整,货物贴合滑槽底部下滑速度匀称,不会出现卡货、弹跳、翻滚、冲撞现象,大件无倾倒现象,货物损坏率降低90%以上。
Fiberglass sliding groove surface smooth, friction coefficient is small, roughness is less than Ra2.5, regardless of the size of goods can pass smoothly; the bottom of the sliding groove smooth, cargo bonded to the bottom of the sliding groove sliding speed is symmetrical, there will not be stuck cargo, bouncing, rolling, collision phenomenon, no dumping of large pieces, cargo damage rate reduced by more than 90%.
 
2.轻质、高强、耐腐蚀
2. light weight, high strength, corrosion resistance
 
玻璃纤维相对密度只有碳钢的1/4~1/5,同样厚度的重量不到碳钢的30%,抗拉强度可与高级合金钢相媲美,高频冲击碰撞下货物不易变形,抗65kg货物冲击。表面环保抗氧化处理,耐腐蚀,使用寿命10年以上,对大气、水和一般浓度的酸、碱、盐以及多种油类和溶剂都有较好的抵抗能力。
The relative density of fiberglass is only 1/4~1/5 of carbon steel, and the weight of the same thickness is less than 30% of carbon steel. The tensile strength of fiberglass is comparable to that of high-grade alloy steel. Surface environmental protection anti-oxidation treatment, corrosion resistance, service life of more than 10 years, the atmosphere, water and general concentration of acid, alkali, salt and a variety of oils and solvents have a better resistance.
 
玻璃纤维滑槽在分拣矩阵线中的应用
Application of glass fiber chute in sorting matrix line
 
3.可定制、偏差小、易组装
3. customizable, small deviation, easy to assemble

 
玻璃纤维滑槽采用模块化、标准化设计,主体一体成型,可定制任意角度,曲面正负偏差小于0.5mm。生产时间短,安装简易、快速,批量生产每50个生产和安装周期均≤10天。能够与各种分拣设备完美对接,维护、拆卸方便,不易损伤,因场地迁移的二次利用可快速完成。
Fiberglass sliding groove adopts modular and standardized design. The main body is formed in one body. It can be customized at any angle. The positive and negative deviation of curved surface is less than 0.5mm. The production time is short, the installation is simple and fast, and the production and installation cycle of each batch is less than 10 days in batch production. It can be perfectly docked with all kinds of sorting equipment. It is easy to maintain and disassemble, and it is not easy to be damaged.


转自物流技术与应用

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